The challenge of inspecting tiny components like screws and bolts used in laptops and computers cannot be overstated. These small parts manufacturers face immense pressure to achieve precision while maintaining cost-efficiency. In this article, we explore how Artemis Vision’s visionStation™ addresses these challenges through automation and advanced technology.

The Challenges of Small Part Inspection

Space Constraints

Many manufacturers operate with limited floor space for inspection equipment. A complete system typically includes a digital machine vision camera, lens, light source, and processing unit—components that can significantly vary in size depending on the specific configuration. This variability poses challenges when integrating inspection systems into existing operations.

Accuracy and Repeatability

Human inspection of small parts is inherently flawed due to fatigue, which increases the risk of missed defects or errors over time. Additionally, consistency suffers because different operators may employ varying methods for handling, placing, inspecting, and removing components—leading to unreliable results.

Defect Recognition and Cataloging

Identifying all possible defects requires manufacturers to maintain an extensive catalog, especially for complex parts where some flaws are invisible to the naked eye. This process is not only time-consuming but also costly as human inspectors must meticulously cross-reference each part against this catalog.

Artemis Vision’s visionStation™

Design and Specifications

The visionStation™ is an operator-loaded unit that functions both as a standalone inspection station and as an integratable component within existing workflows. Available in two sizes—1 and 1.5 cubic feet—the small model accommodates parts up to 2 inches (5.08 cm), while the larger version handles components measuring up to 6 inches (15.24 cm). Each system size allows detection down to specific minimum defect dimensions:

  • Small station: Minimum detectable defects at 0.003 inches (76.2 micrometers)
  • Large station: Minimum detectable defects at 0.01 inches (254 micrometers)

Software and Functionality

Powered by Microscan’s Visionscape and Artemis Vision’s proprietary visionWrangler™ software, the visionStation™ delivers comprehensive product inspection tracking and reporting for both independent production systems and integrated global networks. It also facilitates data storage and retrieval from inspections.

The system is custom-built based on manufacturer requirements to ensure ergonomic design and user-friendliness after testing specific workflows—enabling quick implementation with confidence that inspection goals are met effectively.

Flexible Automation

According to Tom Brennan, President at Artemis Vision:

“visionStation™ is ideal for customers handling approximately 20,000 parts daily or fewer. At a cycle time of three seconds per part, an operator can process around ten thousand items during a standard shift.”
Brennan further emphasizes its suitability for businesses seeking automation flexibility without necessitating full inline integration:
“Customers requiring consistent results across operators and production batches but not necessarily wanting continuous inline automation should consider visionStation™.”

High-Resolution Imaging

The Prosilica GT camera, selected by Artemis Vision for the visionStation™, features high resolution coupled with superior dynamic range—critical for capturing details in shiny part surfaces influenced by lighting conditions. Its robust design enables operation under demanding environmental circumstances through features like temperature monitoring and Power over Ethernet (PoE) support.

Conclusion

The visionStation™ offers a tailored solution addressing space limitations, accuracy concerns, defect management complexities—all while providing flexibility suited to varying production needs. With its advanced imaging technology and customizable approach, Artemis Vision empowers manufacturers to meet the highest standards in small part inspection efficiently and reliably.

Last Updated: 2025-09-04 17:09:00