Baumer continues to innovate in edge measurement technology with the introduction of new sensors designed for diverse applications and demanding environments. The expanded portfolio now includes the OE60 and OE40 edge sensors, alongside the intelligent 2D profile sensors within the OX series.

Precision Edge Detection Across a Range of Conditions

The new Baumer sensors offer tailored solutions for various precision levels and installation conditions. Key features include:

  • OX Series 2D Profile Sensors: These sensors utilize the incident light principle for detecting edges.
  • OE40: This compact sensor, featuring a reflector bracket, provides a plug-and-play solution using the through-beam principle.
  • OE60: Leveraging a transmitter and receiver configuration, the OE60 enables measurements up to 300 mm apart.

OE60: Unmatched Performance

The OE60 edge sensor stands out with its exceptional accuracy. It achieves 1 µm repeat accuracy at distances up to 100 mm. Notably, it’s the only sensor in its class that can operate as a standalone device, communicating directly via the standardized Modbus RTU protocol, reducing system complexity and costs.

Applications

The new sensors are particularly well-suited for:

  • Battery Cell Production: Precise edge measurement is critical in battery cell manufacturing, influencing layer positioning (anode, cathode, and separator foil) and ultimately, battery performance and safety. The OE60’s short response time and 1 µm accuracy without filtering are ideal for this demanding application.
  • Packaging Industry: The OE40 excels in measuring edge positions on thin, transparent films, where traditional optical sensors often struggle due to light scattering. Its specialized mode ensures stable processes, such as material infeed for transparent packaging films.

Key Benefits

  • High Precision: The OE60 achieves 1 µm repeatability.
  • Standalone Operation: The OE60 can operate without a separate controller unit.
  • Versatile Applications: Suitable for web edge control, positioning, gap detection, and diameter measurement.

For more information, visit www.baumer.com/OE.

Source: Baumer is expanding the toolbox for precise edge measurement