Smart 2D profile sensors from Baumer offer an effective solution for quality inspection tasks. These sensors excel when objects feature measurable height profiles or gaps, providing benefits such as high-speed processing and immunity to contrast issues that affect traditional camera systems.

Key Applications

The OX series shines in several industrial scenarios:

  • Dimensional accuracy checks for tongue-and-groove flooring joints
  • Quality assessment of sealed food containers
  • Presence verification in lab automation

Technical Advantages

Smart 2D profile sensors provide two primary benefits:

  1. High-Speed Inspection: With cycle times up to 800 Hz, these sensors dramatically accelerate quality control processes by identifying OK/NOK parts much faster than traditional camera systems.

  2. Enhanced Process Stability: Unlike contrast-dependent camera solutions, the OX series performs reliably even in challenging lighting conditions through its use of height information for inspection.

Ease of Integration

The Baumer profile sensors feature:

  • An integrated web interface supporting configuration of up to seven measurement tools
  • Live visualization capabilities for real-time optimization
  • Compact design with Power-over-Ethernet functionality
  • Measurement precision down to 5 micrometers

These advantages, combined with the elimination of need for external lighting and data post-processing requirements, make profile sensors a compelling alternative to traditional camera-based quality control systems.

Conclusion

The OX series represents an innovative approach to industrial inspection tasks based on shape analysis. This sensor class provides cost-effective solutions where dimensional accuracy or presence verification is required, particularly when contrast-dependent imaging presents challenges.

Last Updated: 2025-09-04 22:19:00