Smart 2D profile sensors from the OX series are versatile tools designed for positioning tasks based on height evaluation. These sensors deliver precise data to robots, such as those placing parts onto an electroplating rack. While less known than vision sensors or multisensor systems, they offer a cost-effective and efficient alternative due to their ease of integration and robustness in industrial processes.

Common Positioning Challenges in Automation

Positioning workpieces or device elements quickly and reliably is a standard task in automation. Smart vision sensors or multisensor solutions are widely used for such tasks. However, an often overlooked method—using smart 2D profile sensors—provides significant advantages as a reliable solution. This report explores the benefits of these sensors as time- and cost-saving alternatives to conventional approaches.

The Key Criterion: Height-Based Detection

The suitability of smart 2D profile sensors for positioning depends on one factor: the presence of detectable features via height profiles, such as edges, gaps (grooves), cable or pipe diameters, positions, or arbitrary shapes. These sensors excel in scenarios where contrast-based methods fall short, making them ideal for edge detection, robot placement, and tool alignment.

Higher Throughput and Productivity

Smart 2D profile sensors from the OX series outperform other solutions by delivering position data at much higher rates, enabling increased throughput and productivity. Unlike contrast-dependent vision systems, these sensors rely on height profiles, allowing faster object speeds and shorter cycle times regardless of surface contrast.

Additional Benefits: Simplicity and Efficiency

The OX series offers user-friendly features that streamline implementation:

  • Easy parameterization: Configuration via an intuitive web interface simplifies setup.
  • Integrated processing: The smart measurement toolbox handles profile data directly within the sensor.
  • Lighting independence: No external lighting is required, as height profiles provide all necessary positioning information.
  • No post-processing: Control systems do not need to process raw data from these sensors.

Conclusion: An Economical and Versatile Solution

Smart 2D profile sensors of the OX series are ideal for any positioning task involving height evaluation or distance measurement. They represent a cost-effective solution for edge detection, robot placement, tool alignment, and other applications where contrast-based methods prove inadequate.

Last Updated: 2025-09-04 22:22:38