Inductive Proximity Sensors and Distance Sensors Without Reduction Factors on Different Metals
Inductive sensors are often the foundation for reliable machine and system control. When it comes to detecting non-ferrous metals like aluminum at the same working distance as steel, Factor 1 inductive sensors provide a perfect solution. Baumer offers a unique selection of these sensors in both switching and measuring versions.
The contactless proximity switches operate with a switching frequency up to 3 kHz. Analog output inductive distance sensors enable precise object positioning within one micron accuracy and can detect imbalance, wear, deformation or material expansion.
For the measuring version, Factor 1 consistently senses at an eight-millimeter range regardless of whether the target is ferromagnetic structural steel, stainless steel or aluminum – a practical feature that simplifies system design when processing parts made from different metals. Even for single-material applications, especially with non-ferrous metals, Factor 1 sensors remain reliable.
Unlike conventional sensors where measuring or switching distances drop by up to 70 percent, Factor 1 sensors with their larger ranges can be mounted further away, reducing installation risks.
In popular M18 size, Baumer offers analog output Factor 1 sensors providing a voltage of 0 to 10 volts based on measured distance. This enables detection of imbalances or material thickness deviations up to eight millimeters – precision only available with this technology combined with comprehensive teach input adjustments for customizing the output curve.
Factor 1 sensor models are available from 6.5 mm to M18 sizes, with a maximum switching distance of ten millimeters and an eight-millimeter measuring range currently offered in the M18 size.
Last Updated: 2025-09-04 23:09:51