The new AlphaProx inductive distance sensors from Baumer, featuring an IO- Link interface, deliver precise measurements along with extended functionality and comprehensive diagnostic data. These advanced sensors go beyond basic measurement by providing direct access to two switching points, counter values, switching frequency, and detailed diagnostics without additional hardware or complex integration steps.

Extended Parameter Options

With IO-Link support, the AlphaProx sensors can be fully customized for specific applications through flexible parameter adjustments. This includes:

  • Individual programming: Users can configure scaling of the distance characteristic curve (real vs. output value), set switching points, and define counter functions tailored to their needs.
  • Application modes: Options include high-speed or high-accuracy settings along with configurable time filters for precise or fast response applications.

Plug & Play Replacement

IO-Link simplifies sensor replacement by enabling plug-and-play functionality. Installation errors or offsets can be automatically compensated, eliminating the need for manual adjustments and reducing downtime during maintenance.

Wide Range of Use Cases

The AlphaProx sensors are versatile enough to handle diverse tasks:

  • Position measurement for robotic gripper jaws
  • Batch counting systems
  • Belt tension monitoring
  • Vibration conveyor control via frequency or stroke measurement

Predictive Maintenance Capabilities

Secondary data such as temperature, supply voltage, operating time, and switching cycles can be easily monitored through IO- Link. This enables predictive maintenance strategies to keep machines running at peak efficiency with minimal downtime.

Technical Specifications

The new AlphaProx sensors are available in cylindrical designs ranging from Ø6.5 mm to M30 sizes. Key features include:

  • A scalable linear characteristic curve for accurate distance measurement proportional to the output value
  • Measuring ranges up to 18 mm with minimal temperature drift and consistent performance across production lots

These specifications ensure reliable operation even under demanding industrial conditions, making them ideal for process automation applications requiring high precision and long-term stability.

Last Updated: 2025-09-04 23:17:47