Measuring edge positions, object widths, or column dimensions is a critical task in part inspection processes. Baumer offers an innovative solution with its PosCon 3D light section sensors, providing a simple and cost-effective alternative to complex laser measuring systems.

These smart sensors are preconfigured profile sensors that leverage the light section principle, making complex measurements accessible without intricate setups. Importantly, they measure objects regardless of color, surface type, or roundness deviations. They can be mounted at any angle up to ±30° from standard orientation and do not require a reflector, even in confined spaces.

The PosCon 3D is widely used across various industrial applications. One example involves efficiently determining sheet thickness during inline quality control for material input. The sensor enables reliable automated comparisons with tolerance thresholds at high transport speeds, quickly identifying non-compliant sheets to prevent expensive rework or product replacement. This direct double-sheet control minimizes production downtime and protects tools from damage during further processing.

Furthermore, PosCon 3D features specialized algorithms that ensure precise measurements on very dark surfaces made of highly absorbent materials like rubber. This capability makes it ideal for the tire industry. For instance, performing tolerance checks on black rubber belts with steel mesh is a common application. The sensor provides efficient measurement without complex programming, enabling immediate evaluation and swift further processing.

Key Features:

  • Color Independence: Reliable measurements regardless of surface color.
  • Surface Flexibility: Works well even on highly absorbent materials.
  • Installation Ease: Mountable at any angle up to ±30° from standard position.
  • Tolerance Checks: Efficiently verifies dimensions against specifications in real-time.

Applications:

  1. Sheet thickness measurement during inline quality control.
  2. Double-sheet detection to prevent rework and tool damage.
  3. Tolerance checks for black rubber belts with steel mesh.

The PosCon 3D light section sensor is a versatile, reliable solution that enhances part inspection processes across various industries, especially when dealing with challenging materials like rubber.

Last Updated: 2025-09-04 23:31:55